Why Choose an 80V 300Ah (83.2V 315Ah) Forklift Lithium Battery?
The 80V 300Ah (83.2V 315Ah) forklift lithium battery delivers high energy density, rapid charging, and long cycle life, making it ideal for demanding forklift operations. With advanced LiFePO4 chemistry, intelligent BMS, and robust safety certifications, it outperforms lead-acid alternatives in efficiency, reliability, and total cost of ownership. Redway Battery’s expertise ensures tailored solutions for every industrial need.
What are the core specifications of the 80V 300Ah (83.2V 315Ah) forklift lithium battery?
This battery features a nominal voltage of 83.2V, a capacity of 315Ah, and an energy storage of 26.21kWh. It weighs around 176 kg, supports up to 300A continuous discharge, and offers a peak discharge of 1000A for 5 seconds. The battery operates from 65V to 94.9V, is IP54-rated, and measures 767 x 588 x 450 mm. It is equipped with RS485/CAN/4G communication and a smart BMS for real-time monitoring.
Chart: Key Specifications of 80V 300Ah (83.2V 315Ah) Forklift Lithium Battery
Feature |
Specification |
Nominal Voltage |
83.2V |
Capacity |
315Ah |
Energy Storage |
26.21kWh |
Weight |
~176 kg |
Max Discharge Current |
300A |
Peak Discharge Current |
1000A (5s) |
Operating Voltage |
65V – 94.9V |
Cycle Life |
3500 cycles (70% DoD) |
IP Rating |
IP54 |
Communication |
RS485 / CAN / 4G |
Certification |
UN38.3, UL1642, IEC62619 |
How does LiFePO4 chemistry benefit forklift applications?
LiFePO4 (lithium iron phosphate) chemistry offers superior thermal stability, safety, and longevity compared to lead-acid and other lithium chemistries. It resists overheating and thermal runaway, supports deep discharge cycles, and provides over 3,000 cycles at 80% DoD. This makes it ideal for forklifts operating in demanding, multi-shift environments.
What intelligent safety features are integrated in the battery?
The battery includes a smart BMS (Battery Management System) that monitors cell voltage, temperature, and current in real time. It provides protection against overcharge, over-discharge, overcurrent, and short circuits. Features like smart sleep, high voltage detection, and cloud monitoring ensure safe, reliable operation in all conditions.
Which forklift models and industries are best suited for this battery?
This battery is compatible with heavy-duty electric forklifts from brands like Hyster, Toyota, and Crown, especially those in the 3–5 ton range. It is ideal for warehouses, logistics centers, manufacturing, cold storage, and multi-shift operations where uptime and efficiency are critical.
How does the 80V 300Ah lithium battery compare to lead-acid alternatives?
The lithium battery lasts 3x longer, charges 3x faster, and weighs 30–50% less than lead-acid. It requires zero maintenance-no watering or equalizing-and supports opportunity charging. Its consistent voltage under load and higher usable capacity (up to 100%) enhance forklift performance and reduce downtime.
Chart: Lithium vs. Lead-Acid Forklift Battery Comparison
Metric |
Lithium (80V 300Ah) |
Lead-Acid (80V 300Ah) |
Cycle Life |
3,000–5,000 |
500–1,500 |
Charge Time |
1–3 hours |
8+ hours |
Maintenance |
None |
Regular (watering) |
Weight |
176 kg |
300–400 kg |
Usable Capacity |
100% |
50–60% |
Opportunity Charging |
Yes |
No |
What is the expected lifespan and maintenance for this battery?
The battery offers a lifespan of 3,000–5,000 cycles (5–10 years in multi-shift operations) at 70–80% DoD. It is virtually maintenance-free: no watering, equalizing, or terminal cleaning required. Occasional firmware updates and monitoring via cloud systems ensure optimal performance.
How does fast charging and opportunity charging improve productivity?
The battery supports fast charging (1–3 hours) and opportunity charging, allowing partial charges during breaks without harming lifespan. This reduces downtime, eliminates the need for battery swaps, and maximizes forklift availability during peak shifts.
What certifications and safety standards does the battery meet?
The battery meets UN38.3, UL1642, IEC62619, and CE certifications, ensuring compliance with global safety, transport, and industrial standards. The robust metal shell and IP54 rating provide protection against dust, moisture, and harsh environments.
What customization and monitoring options does Redway Battery offer?
Redway Battery provides OEM/ODM customization for voltage, capacity, enclosure, and BMS features. Integration with forklift cloud monitoring systems, RS485/CAN/4G communication, and factory inspection ensure each battery is tailored for specific operational needs.
How does Redway Battery distinguish itself in the forklift battery market?
Redway Battery is a leading manufacturer of deep-cycle lithium batteries for forklifts, offering advanced LiFePO4 technology, rigorous quality control, and global certifications. Their commitment to innovation, customization, and customer support makes them a top choice for industrial energy solutions.
Redway Battery Expert Views
“The 80V 300Ah (83.2V 315Ah) forklift lithium battery sets a new benchmark for industrial power-delivering rapid charging, long cycle life, and real-time monitoring. At Redway Battery, we focus on safety, customization, and performance to meet the evolving needs of material handling and logistics industries.” – Senior Engineer, Redway Battery
Conclusion
The 80V 300Ah (83.2V 315Ah) forklift lithium battery is engineered for the most demanding industrial environments. Its LiFePO4 chemistry, intelligent BMS, and robust certifications ensure unmatched safety, efficiency, and reliability. With Redway Battery’s expertise and customization, it is the premier choice for modern forklift fleets seeking to maximize uptime and minimize total cost of ownership.
FAQs
What is the lifespan of the 80V 300Ah forklift lithium battery?
It offers 3,000–5,000 cycles (5–10 years) at 70–80% DoD, far surpassing lead-acid alternatives.
Can the battery be customized for specific forklift models?
Yes, Redway Battery provides OEM/ODM customization for voltage, capacity, BMS, and enclosure.
Is this battery suitable for cold storage or outdoor use?
Yes, it operates from -20°C to 60°C and is IP54-rated for dust and moisture resistance.
How does opportunity charging benefit forklift operations?
It enables partial charging during breaks, reducing downtime and eliminating battery swaps.
What safety certifications does the battery have?
It meets UN38.3, UL1642, IEC62619, and CE standards for global safety and compliance.