Why Choose the 48V 450Ah (51.2V 460Ah) Lithium Forklift Battery?
The 48V 450Ah (51.2V 460Ah) lithium forklift battery delivers unmatched energy density, rapid charging, and a 3,500+ cycle lifespan, making it ideal for heavy-duty material handling. With advanced LiFePO4 chemistry, smart BMS, and certifications like UL and IEC, Redway Battery ensures safety, efficiency, and reliability for industrial fleets. Customizable and maintenance-free, it outperforms lead-acid alternatives in cost and performance.
What Are the Core Specifications of the 48V 450Ah (51.2V 460Ah) Lithium Forklift Battery?
This battery features a nominal voltage of 51.2V (48V system), 460Ah capacity, and 23.5kWh energy storage. It supports 300A continuous discharge, 1000A peak (5s), and operates from -20°C to 60°C. With IP54 protection, steel casing, and a weight of 190–325kg, it’s built for rugged industrial use.
Chart: Key Specifications vs. Lead-Acid
| Feature |
51.2V 460Ah Lithium |
48V 450Ah Lead-Acid |
| Cycle Life |
3,500+ cycles |
500–1,500 cycles |
| Charge Time |
1–2 hours |
8–10 hours |
| Weight |
190–325kg |
500–600kg |
| Maintenance |
None |
Frequent watering |
| Usable Capacity |
100% |
50–60% |
How Does LiFePO4 Chemistry Enhance Forklift Performance?
LiFePO4 offers superior thermal stability, deep discharge capability, and 3–5x longer lifespan than lead-acid. It resists thermal runaway, operates in extreme temperatures (-20°C to 60°C), and maintains consistent voltage, ensuring uninterrupted power for multi-shift operations.
What Safety Features and Certifications Ensure Reliability?
Redway Battery integrates a smart BMS with overcharge, over-discharge, short-circuit, and temperature protections. Certifications include UL 1642, IEC 62619, UN38.3, and CE, ensuring compliance with global safety and environmental standards.
Which Applications Benefit Most from This Battery?
Ideal for 3–5 ton forklifts, AGVs, and pallet jacks in warehouses, ports, and cold storage. Its 23.5kWh capacity supports 8–10 hours of continuous operation, reducing downtime in logistics, manufacturing, and food processing.
How Does It Compare to Lead-Acid Batteries?
Lithium batteries charge 3x faster, last 3–5x longer, and require zero maintenance. They provide 100% usable capacity vs. lead-acid’s 50–60%, eliminating the need for battery swaps and reducing total cost of ownership by 30–50%.
What Customization Options Does Redway Battery Offer?
Redway provides OEM/ODM solutions:
-
Voltage/Capacity Adjustments (24V–80V, 100Ah–600Ah).
-
BMS Upgrades (Bluetooth, 4G, GPS monitoring).
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Enclosure Modifications (IP67, anti-vibration).
-
Connector Types (Anderson, Rema).
How Does Cold Storage Performance Impact Efficiency?
The battery operates efficiently at -20°C, with optional self-heating to prevent capacity loss. In cold storage, it maintains 85%+ efficiency vs. lead-acid’s 40–50%, ensuring reliable performance in frozen warehouses.
Chart: Cold Storage Performance
| Metric |
Lithium (51.2V 460Ah) |
Lead-Acid (48V 450Ah) |
| Capacity Retention |
85% at -20°C |
40–50% at -20°C |
| Charge Efficiency |
90% |
60% |
| Cycle Life |
3,000+ cycles |
<500 cycles |
How Does Redway Battery Support Fleet Management Integration?
RS485/CAN bus and 4G connectivity enable real-time monitoring via cloud platforms. Fleet managers track SOC, temperature, and location, optimizing charging schedules and reducing downtime.
What Are the Environmental and Cost Benefits?
Lithium batteries reduce carbon footprint by 50% vs. lead-acid. With 3,500+ cycles and no maintenance, they cut operational costs by 40% over a decade.
Redway Battery Expert Views
“The 48V 450Ah lithium forklift battery combines power, safety, and adaptability. Redway’s focus on smart BMS and global certifications ensures clients receive future-proof solutions for demanding industrial environments.” – Senior Engineer, Redway Battery
Conclusion
The 48V 450Ah (51.2V 460Ah) lithium forklift battery redefines efficiency for material handling. With rapid charging, cold storage resilience, and Redway Battery’s customization, it’s the optimal choice for industries prioritizing uptime, safety, and sustainability.
FAQs
What is the lifespan of this lithium forklift battery?
3,500+ cycles (8–10 years) at 70–80% DoD, far exceeding lead-acid.
Can it operate in cold storage environments?
Yes, with -20°C performance and optional self-heating for optimal efficiency.
How does Redway Battery ensure quality?
ISO-certified manufacturing, UL/IEC certifications, and 5-year warranties guarantee reliability.
Is this battery compatible with Toyota forklifts?
Yes, Redway provides customized solutions for Toyota, Hyster, and Crown models.
What are the cost savings vs. lead-acid?
40–50% lower TCO due to zero maintenance, fast charging, and longer lifespan.
