Lithium battery technology is transforming industrial operations, particularly in the forklift and material handling sectors. Redway Battery, a leading OEM manufacturer from Shenzhen, China, has developed high-performance lithium solutions designed for efficiency, safety, and long-term reliability. Their 48V 560Ah LiFePO4 forklift battery exemplifies the benefits of advanced energy storage, helping businesses reduce downtime, optimize productivity, and maintain sustainable operations.
Overview of Redway Battery 48V 560Ah Forklift Lithium Battery
Redway Battery’s 48V 560Ah lithium forklift battery is engineered to meet the rigorous demands of commercial operations. With a nominal capacity of 560Ah and energy storage of 28.67 kWh, this battery delivers continuous power for extended forklift shifts. Built using LiFePO4 chemistry, it provides a safer, longer-lasting alternative to traditional lead-acid batteries.
The battery supports a peak discharge current of 1000A for short bursts, making it ideal for high-demand industrial tasks. Its compact design, weighing approximately 210 kg (463 lbs) and measuring 950 x 592 x 450 mm, ensures compatibility with a wide range of forklift models while optimizing space utilization.
| Feature | Specification | Benefit |
|---|---|---|
| Nominal Capacity | 560Ah | Long operational time and reduced downtime |
| Energy Storage | 28.67 kWh | Efficient power for extended shifts |
| Peak Discharge | 1000A | Supports high-demand applications |
| Cycle Life | 3500+ cycles at 70% DoD | Reduces total cost of ownership |
| Operating Temp | -20℃ to 60℃ (discharge), 0℃ to 55℃ (charge) | Reliable performance in extreme conditions |
Key Advantages of LiFePO4 Forklift Batteries
Lithium Iron Phosphate (LiFePO4) batteries offer multiple advantages for industrial applications:
Longer Lifespan: Over 3,500 cycles at 70% depth of discharge, significantly surpassing lead-acid alternatives.
High Efficiency: Faster charging times and minimal energy loss during operation.
Maintenance-Free Operation: No water topping or regular electrolyte monitoring required.
Compact & Lightweight Design: Optimized for space and reduced vehicle weight, improving operational efficiency.
Eco-Friendly Chemistry: Non-toxic, safe, and compliant with international environmental standards.
The battery also features natural cooling, a maximum continuous charge current of 200A, and IP54-rated protection, ensuring durability in dusty or moisture-prone environments.
Smart Safety and Monitoring
Redway Battery emphasizes safety through its integrated Battery Management System (BMS). This system monitors voltage, temperature, and state-of-charge in real-time, protecting against overvoltage, overcurrent, and thermal risks. The battery also supports RS485/CAN bus communication and a 4G antenna for cloud-based monitoring, allowing fleet managers to track battery health and optimize performance efficiently.
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| Safety Feature | Function |
|---|---|
| High Voltage Detection | Prevents electrical overload |
| Smart Sleep Mode | Reduces unnecessary energy consumption |
| Real-Time Monitoring | Enables proactive maintenance |
| IP54 Protection | Guards against dust and water ingress |
Redway Expert Views
“In modern warehouse and industrial environments, downtime is a critical cost factor. By leveraging LiFePO4 technology, Redway Battery not only extends battery life but also ensures consistent performance under extreme conditions. Our 48V 560Ah forklift battery is specifically designed to support intensive applications, reduce maintenance requirements, and provide real-time insights for fleet optimization. Manufacturers and operators can trust these batteries to deliver both efficiency and reliability, ultimately lowering operational costs while contributing to a greener footprint.”
Applications and Compatibility
The 48V 560Ah Redway Battery is ideal for:
Electric forklifts in warehouses, logistics centers, and factories.
Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs).
Other industrial vehicles requiring high-capacity, durable lithium batteries.
The battery operates effectively up to 3,000 meters above sea level, making it versatile for both indoor and outdoor operations. Its OEM/ODM options allow customization in voltage, capacity, size, and communication protocols.
Conclusion
Redway Battery’s 48V 560Ah LiFePO4 forklift battery demonstrates the transformative potential of modern lithium technology in industrial operations. It combines high energy capacity, long cycle life, robust safety features, and real-time monitoring to optimize efficiency, reduce maintenance, and extend operational uptime. Businesses can upgrade their forklift fleets with confidence, benefiting from enhanced performance, lower total cost of ownership, and sustainable energy solutions.
FAQs
What is the typical lifespan of a 48V 560Ah Redway Battery?
Over 3,500 cycles at 70% depth of discharge, providing long-term reliability.
Can this battery be used outdoors?
Yes, it operates in temperatures from -20℃ to 60℃ and is IP54 rated for dust and moisture protection.
Does Redway Battery offer custom solutions?
Yes, full OEM/ODM customization is available for voltage, capacity, dimensions, and communication options.
How is battery performance monitored?
Through a smart BMS with RS485/CAN bus and 4G connectivity for cloud-based monitoring.
Is the battery safer than traditional lead-acid batteries?
Yes, LiFePO4 chemistry is non-toxic, stable, and includes multiple safety protections, including overvoltage and overcurrent prevention.
