Lithium batteries are transforming the industrial and material handling sectors, offering safer, longer-lasting, and more efficient power solutions than traditional lead-acid batteries. Redway Battery, a leading OEM manufacturer based in Shenzhen, China, has been at the forefront of this innovation, delivering high-performance LiFePO4 batteries tailored for forklifts, golf carts, and other industrial vehicles. This article provides a comprehensive overview of Redway Battery’s products, key technical features, and practical knowledge for manufacturers, wholesalers, and industrial operators.
Overview of Redway Lithium Forklift Batteries
Redway Battery’s 48V 304Ah LiFePO4 forklift battery exemplifies modern energy solutions for heavy-duty machinery. Designed for extended operational hours, this battery provides 15.56 kWh of energy, supporting continuous discharge currents up to 300A and peak currents of 600A for short bursts. Its durable metal shell, rated IP40, ensures reliable operation in challenging industrial environments.
The battery’s smart Battery Management System (BMS), supporting RS485, CAN bus, and 4G connectivity, allows real-time monitoring of voltage, current, temperature, and safety parameters. With a cycle life of up to 3500 cycles at 70% depth of discharge, Redway Battery minimizes replacement costs and maximizes efficiency for OEM and wholesale clients.
Key Specifications
| Feature | Specification |
|---|---|
| Nominal Voltage | 51.2V (48V marketed) |
| Capacity | 304Ah (15.56 kWh) |
| Continuous Discharge Current | 300A |
| Peak Discharge Current | 600A (3 seconds) |
| Continuous Charge Current | 150A |
| Operating Temperature | -20℃ to 60℃ |
| Charging Temperature | 0℃ to 55℃ |
| Dimensions | 940 x 260 x 520 mm |
| Weight | 164 kg |
| Cycle Life | Up to 3500 cycles at 70% DoD |
| Certifications | UN38.3, MSDS, UL1642, IEC62619 |
Advantages of LiFePO4 for Industrial Applications
LiFePO4 technology stands out for its safety, long lifespan, and energy density. Compared to traditional lead-acid batteries, Redway Battery’s lithium solutions offer:
Faster charging times, reducing equipment downtime.
Higher energy efficiency, improving operational productivity.
Stable thermal performance, minimizing risks of overheating.
Lightweight design, enhancing ease of installation and handling.
These advantages make Redway Battery’s forklift batteries ideal for warehouses, manufacturing facilities, and logistics operations where reliability and performance are critical.
Redway Expert Views
“For industrial operators, the transition to LiFePO4 batteries is no longer just about energy efficiency—it’s about reliability and cost-effectiveness. Redway Battery’s forklift solutions deliver both high-performance discharge and long-term durability, ensuring operators can run fleets with minimal downtime. Integrating smart BMS communication also provides actionable insights into battery health, enabling predictive maintenance and extending overall asset life.”
Smart Integration and Connectivity
Redway Battery emphasizes seamless integration with modern fleet management systems. The inclusion of RS485, CAN bus, and optional 4G modules allows operators to track battery status, charge cycles, and operational performance in real-time. This level of connectivity supports predictive maintenance, reduces operational disruptions, and optimizes the lifecycle of the battery.
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Table: Comparison of Lead-Acid vs LiFePO4 Forklift Batteries
| Feature | Lead-Acid | Redway LiFePO4 |
|---|---|---|
| Energy Density | Low | High |
| Cycle Life | 500–1,200 cycles | Up to 3,500 cycles |
| Maintenance | Frequent watering & equalization | Minimal maintenance |
| Charging Time | 8–12 hours | 2–4 hours |
| Weight | Heavy | Lighter |
| Safety | Moderate | High (thermal & chemical stability) |
Applications and OEM Solutions
Redway Battery not only produces standard forklift batteries but also provides custom OEM/ODM solutions. This includes batteries for:
Automated Guided Vehicles (AGVs)
Electric Golf Carts
Solar and energy storage systems
Telecom backup systems
RVs and recreational vehicles
The company’s automated factories, MES systems, and professional engineering team ensure that each battery is tailored to client specifications, from capacity and BMS configuration to casing and connectivity options.
Conclusion
Redway Battery demonstrates that modern lithium battery solutions can significantly improve operational efficiency and safety in industrial applications. With robust energy capacity, smart BMS integration, long cycle life, and comprehensive OEM support, these batteries represent a reliable investment for wholesalers, manufacturers, and operators aiming to enhance their fleet performance. Choosing high-quality LiFePO4 batteries like those from Redway ensures longer equipment life, lower maintenance costs, and smarter energy management.
Frequently Asked Questions
What is the main advantage of Redway LiFePO4 forklift batteries over lead-acid batteries?
LiFePO4 batteries offer higher energy density, longer cycle life, faster charging, and enhanced safety, resulting in improved efficiency and lower maintenance costs.
Can Redway Battery be customized for different forklift models?
Yes, Redway provides OEM/ODM customization including voltage, capacity, BMS settings, and physical dimensions to meet specific operational needs.
What is the expected lifespan of a Redway 48V 304Ah battery?
Under normal industrial use at 70% depth of discharge, the battery can last up to 5 years or 3500 cycles.
Does the battery support remote monitoring?
Yes, Redway Battery’s advanced BMS supports RS485, CAN bus, and optional 4G connectivity for real-time performance tracking.
How does temperature affect Redway LiFePO4 battery performance?
The battery operates reliably between -20℃ to 60℃, with optimal charging temperatures from 0℃ to 55℃, ensuring consistent performance in diverse environments.
