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Understanding Redway Battery Lithium Forklift Batteries: A Comprehensive Guide

Lithium batteries have transformed the industrial power landscape, offering safer, more efficient, and longer-lasting alternatives to traditional lead-acid batteries. Among the leading manufacturers in this field, Redway Battery stands out as a trusted OEM supplier based in Shenzhen, China. With over 13 years of experience and a robust production ecosystem, Redway Battery designs high-performance LiFePO4 batteries tailored for forklifts, golf carts, and industrial machinery. This article provides a detailed overview of Redway Battery’s forklift lithium solutions, helping manufacturers, wholesalers, and OEMs understand key specifications, applications, and advantages.

Key Features of Redway Lithium Forklift Batteries

Redway Battery forklift lithium batteries combine durability, efficiency, and intelligent management systems. A flagship model is the 24V 160Ah LiFePO4 battery, which is widely used in industrial settings.

  • Nominal Voltage & Capacity: 25.6V and 160Ah, providing 4.09 kWh of energy storage.

  • High Discharge Performance: Continuous discharge current of 50A and peak current of 100A (for 3 seconds).

  • Long Cycle Life: Up to 3500 cycles at 70% depth of discharge, translating to around five years of reliable operation.

  • Temperature Range: Operates efficiently between -20℃ and 60℃, with optimal charging from 0℃ to 55℃.

  • Durable Design: IP65-rated metal casing ensures protection against dust and water, suitable for harsh industrial environments.

  • Advanced BMS: Equipped with Youdan BMS, offering monitoring via RS485, CAN bus, and 4G connectivity.

These features allow forklifts and other industrial machines to operate reliably, even under heavy loads and variable environmental conditions.

Applications in Industrial Environments

Redway Battery lithium forklift batteries are engineered for versatile applications:

  • Material Handling: Ideal for electric forklifts, AGVs, and warehouse vehicles.

  • Industrial Vehicles: Suitable for mining carts, floor scrubbers, and other heavy-duty machines.

  • Leisure Vehicles: Supports golf carts, RVs, and solar energy storage systems.

By delivering consistent energy output and enhanced safety, these batteries reduce downtime and maintenance costs, enhancing overall operational efficiency.

Technical Specifications Table

FeatureSpecification
Voltage25.6V
Capacity160Ah
Energy Storage4.09 kWh
Continuous Discharge Current50A
Peak Discharge Current100A (3 seconds)
Cycle Life3500 cycles @ 70% DoD
Operating Temperature-20℃ to 60℃
Charging Temperature0℃ to 55℃
Dimensions (mm)623 x 209 x 626
Weight90 kg
Protection RatingIP65
Communication OptionsRS485, CAN bus, 4G

Advantages of Choosing Redway Battery

  • Efficiency and Power: High energy density ensures longer operation without frequent recharges.

  • Safety: Advanced BMS and metal casing reduce risks of overcharge, short-circuit, and environmental damage.

  • Durability: Designed to endure heavy industrial use, minimizing replacement and maintenance costs.

  • Customization: Redway Battery supports full OEM/ODM solutions, including custom dimensions, voltage, and communication systems.

  • Global Logistics: Flexible shipping options, including sea, air, and land, ensure timely delivery for worldwide clients.

Redway Expert Views

“Lithium technology has redefined the operational efficiency of forklifts and industrial vehicles. Redway Battery focuses on integrating high-capacity LiFePO4 cells with advanced battery management systems, providing both reliability and safety. Our approach ensures that OEMs and industrial operators achieve maximum uptime, lower maintenance costs, and scalable energy solutions. The combination of high discharge performance and long cycle life makes our batteries a strategic investment for modern warehouses and industrial fleets.”

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Additional Considerations

When evaluating Redway Battery forklift lithium solutions, consider:

  • Voltage and Capacity Matching: Ensure battery voltage aligns with forklift or machinery requirements.

  • Cycle Life vs. Usage Intensity: High-frequency operations benefit from higher cycle life ratings.

  • BMS Integration: Real-time monitoring enables preventive maintenance and operational safety.

  • Environmental Conditions: Choose IP-rated and temperature-resilient batteries for harsh industrial environments.

Conclusion

Redway Battery forklift lithium batteries represent a reliable and efficient solution for modern industrial and material handling operations. With long cycle life, advanced safety features, smart monitoring, and OEM customization, these batteries enable manufacturers and wholesalers to optimize performance, reduce downtime, and ensure operational safety. Choosing Redway Battery ensures access to a trusted brand with global experience, advanced production systems, and comprehensive after-sales support—making it an ideal partner for industrial energy solutions.

FAQs

What is the expected lifespan of a Redway forklift lithium battery?
Approximately 3500 cycles at 70% depth of discharge, roughly 5 years under standard usage conditions.

Can Redway Battery lithium packs be customized for specific forklift models?
Yes, Redway offers full OEM/ODM customization for voltage, capacity, and communication interfaces.

Are these batteries safe for extreme temperatures?
Yes, they operate efficiently from -20℃ to 60℃, and support charging between 0℃ and 55℃.

How is the battery monitored for safety and performance?
The integrated Youdan BMS provides real-time monitoring via RS485, CAN bus, or 4G systems.

What are the main advantages over traditional lead-acid batteries?
Lithium batteries offer higher energy density, longer cycle life, lower maintenance, faster charging, and better safety.

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