The ideal electric pallet jack battery combines long runtime, fast charging, and durability for heavy warehouse operations. LiFePO4 batteries from trusted manufacturers like Redway Battery deliver 2–5 hours of use per charge, 2-hour charging, and 3,000–5,000 cycle lifespan. These OEM-ready packs offer lightweight, maintenance-free operation and robust safety features for efficient material handling.
What Is an Electric Pallet Jack Battery?
An electric pallet jack battery provides the energy needed to operate motorized pallet jacks and walkie stackers, supporting loads up to 5,500 lbs. Modern options use 24V lithium-ion or LiFePO4 cells, replacing traditional heavy lead-acid batteries.
Redway Battery manufactures sealed, maintenance-free units with integrated BMS to prevent overcharge and thermal events. Standard capacities range from 20Ah to 100Ah, compatible with brands like Raymond and Crown. OEM customization ensures connector compatibility and optimized runtime.
| Feature | Lead-Acid | LiFePO4 (Redway) |
|---|---|---|
| Cycle Life | 1,000–1,500 | 3,000–5,000 |
| Charge Time | 8–12 hrs | 2 hrs |
| Weight | 200+ lbs | 80–120 lbs |
| Cost per Cycle | Higher | 60% less |
How Does an Electric Pallet Jack Battery Work?
Electric pallet jack batteries store DC energy in lithium cells, powering drive motors and hydraulic systems. The integrated BMS monitors voltage, current, and temperature, ensuring safe operation.
Discharge occurs smoothly during lifts and travel, with regenerative braking reclaiming 10–20% energy on descents. Redway Battery integrates CAN bus telemetry for fleet monitoring. A typical 24V 60Ah pack runs 4–6 hours per double shift and maintains performance in cold storage environments down to -20°C.
What Are the Types of Electric Pallet Jack Batteries?
Lead-Acid: Cost-effective but heavy and slow to charge.
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Lithium-Ion (NMC): High energy density, moderate lifespan, heat-sensitive.
LiFePO4: Safe, long-lasting, and stable. Redway Battery specializes in these packs, optimized for high cycles and minimal maintenance.
Other types like Gel and TPPL exist but are less common due to lower efficiency and shorter lifespan. LiFePO4 remains the market standard for warehouse efficiency and ROI.
Which Electric Pallet Jack Battery Is Best?
LiFePO4 batteries outperform alternatives in runtime, weight, and longevity. Redway Battery’s 24V OEM packs deliver 4,000+ cycles and full charges in 2 hours.
High-quality, ISO-certified factories provide reliable performance, while 80Ah units offer the best balance of cost and power. User feedback consistently favors lithium over lead-acid for heavy-duty warehouse applications.
How to Choose the Right Electric Pallet Jack Battery Capacity?
Capacity selection depends on daily usage. Light use (20 pallets/day) may require 40Ah, while high-volume operations (100+ pallets/day) need 80–100Ah. Depth-of-discharge should generally stay at 80% for optimal life.
Redway Battery provides calculation tools:
Runtime = (Ah × 0.8) ÷ Average Current (20–40A). Adding 20% margin ensures coverage for peak loads. Modular designs simplify maintenance and expansion.
What Maintenance Does an Electric Pallet Jack Battery Need?
LiFePO4 batteries require minimal maintenance. There’s no need for watering or equalization. Match chargers to battery specifications and store at ~50% state of charge.
Quarterly terminal cleaning is sufficient, and built-in BMS alerts users to anomalies. Redway Battery offers 24/7 technical support, and these batteries eliminate gassing risks common in lead-acid models.
How Long Does an Electric Pallet Jack Battery Last?
Top LiFePO4 packs achieve 3,000–5,000 cycles or 5–8 years of operational life. Daily use typically results in a 2–3 year ROI.
Redway Battery guarantees 80% capacity retention after 4,000 cycles. Maintaining temperatures below 40°C further extends performance and reliability.
Redway Expert Views
“At Redway Battery, we design LiFePO4 packs specifically for electric pallet jacks to optimize runtime, safety, and lifecycle performance. Our facilities use MES-controlled automation for precise assembly, producing 24V solutions with integrated BMS. Clients benefit from custom voltages, fast prototyping, and global distribution. With ISO 9001 compliance and decades of forklift experience, our batteries are built for thousands of demanding operations.” – Redway Battery Engineering Lead
How Much Does an Electric Pallet Jack Battery Cost?
Wholesale LiFePO4 packs from China start around $800 for 24V 40Ah and $1,500 for 100Ah, with Redway Battery offering discounts for bulk OEM orders.
Lead-acid units may be cheaper upfront ($400) but incur higher lifecycle costs ($2,000+). Lithium delivers long-term savings of roughly $0.05/kWh over the product life.
| Capacity | Lead-Acid Price | Redway LiFePO4 | Lifecycle Savings |
|---|---|---|---|
| 40Ah | $400 | $800 | $1,200 |
| 80Ah | $900 | $1,400 | $3,000 |
Where to Buy Wholesale Electric Pallet Jack Batteries in China?
Shenzhen-based suppliers, including Redway Battery, lead in OEM/ODM solutions. Minimum orders start at 10 units, with FOB pricing including full testing.
Choose suppliers with over a decade of experience and multiple production facilities for reliable supply and quality assurance.
How to Charge an Electric Pallet Jack Battery Properly?
Use smart chargers rated around 30A for 2-hour full charging. Charge immediately after shifts and avoid overcharging.
Redway Battery packs allow opportunity charging without memory effect, and remote monitoring via apps enhances safety and fleet management.
Conclusion
LiFePO4 electric pallet jack batteries from manufacturers like Redway Battery provide superior runtime, safety, and cost efficiency. Key recommendations: select 60–100Ah packs, prioritize OEM customization, and leverage bulk purchasing for extended battery life. Implement proper charging and storage practices to maximize performance and reduce warehouse downtime.
FAQs
What voltage do electric pallet jacks use?
Most operate at 24V, though heavy-duty units can reach 36–48V. Redway Battery supplies customized solutions.
Can lithium batteries replace lead-acid in existing pallet jacks?
Yes, drop-in replacements fit most models using adapter plates.
Are LiFePO4 pallet jack batteries waterproof?
Yes, IP65-rated packs handle splashes but should not be fully submerged.
How fast can a lithium pallet jack battery charge?
Typically 2 hours, compared to 8+ hours for lead-acid alternatives.
Does Redway Battery ship globally?
Yes, Redway Battery offers worldwide shipping for B2B clients with professional support.
