Why Choose a 24V 550Ah (25.6V 560Ah) Lithium Forklift Battery for Modern Material Handling?
A 24V 550Ah (25.6V 560Ah) lithium forklift battery delivers high energy density, rapid charging, and robust cycle life, transforming forklift operations with greater efficiency, safety, and sustainability. Redway Battery’s advanced LiFePO4 technology, smart BMS, and industrial-grade design make it a leading choice for demanding logistics and warehouse environments.
What are the main specifications of a 24V 550Ah (25.6V 560Ah) lithium forklift battery?
A 24V 550Ah (25.6V 560Ah) lithium forklift battery features a nominal voltage of 25.6V and a capacity of 560Ah, providing 14.33kWh of energy. Dimensions are typically 778 x 324 x 570 mm, with a weight of about 385 kg. The battery supports continuous charge/discharge currents of 350A and peak discharge up to 500A (30s), all within an IP65-rated metal shell for dust and water resistance.
Chart: Key Specifications of 24V 550Ah (25.6V 560Ah) Lithium Forklift Battery
| Specification |
Typical Value |
| Nominal Voltage |
25.6V |
| Nominal Capacity |
560Ah |
| Nominal Energy |
14.33kWh |
| Dimensions (LWH) |
778 x 324 x 570 mm |
| Weight |
~385 kg |
| Max Charge Current |
350A (Continuous) |
| Max Discharge Current |
350A (Continuous) |
| Peak Discharge |
500A (30s) |
| Cycle Life |
>4000 cycles (80% DOD) |
| Operating Temp |
-20℃ to 60℃ |
| IP Rating |
IP65 |
| Communication |
RS485, CAN-bus, 4G |
| Warranty |
5 years |
| BMS Protection |
Advanced smart BMS |
How does a 24V 550Ah lithium battery improve forklift performance?
This lithium battery provides stable voltage, high current output, and rapid charging (often full in 1–2 hours), enabling forklifts to operate through long shifts with minimal downtime. The robust design ensures consistent power delivery, while the smart BMS optimizes energy use and protects battery health, supporting multi-shift operations and enhancing productivity.
What are the advantages of lithium over lead-acid batteries for forklifts?
Lithium batteries offer 5–10 times longer lifespan, 50% greater energy efficiency, and faster charging compared to lead-acid. They are maintenance-free, lighter, and deliver consistent voltage throughout the discharge cycle. This results in higher productivity, lower total cost of ownership, and safer, more sustainable operations.
Chart: Lithium vs. Lead-Acid Forklift Battery Comparison
| Feature |
Lithium (LiFePO4) |
Lead-Acid |
| Cycle Life |
4,000+ cycles |
500–1,500 cycles |
| Charging Time |
1–2 hours |
8–10 hours |
| Maintenance |
None |
Regular |
| Weight |
30–50% lighter |
Heavier |
| Usable Capacity |
95% |
60–70% |
| Efficiency |
90%+ |
70–80% |
How long is the cycle life and what is the expected lifespan?
A 24V 550Ah lithium forklift battery lasts over 4,000 cycles at 80% depth of discharge, translating to 8–10 years of industrial use. With proper care, the battery retains over 80% of its original capacity throughout its lifespan, significantly reducing replacement frequency and costs.
What safety and certification standards do these batteries meet?
Redway Battery’s 24V lithium forklift batteries comply with UL 2580, CE, RoHS, UN38.3, and ISO 9001 standards. The advanced BMS provides protections against overcharge, overdischarge, overcurrent, short-circuit, and thermal events. The IP65-rated metal shell ensures resistance to dust and water, making them suitable for harsh environments.
Can 24V 550Ah lithium batteries be customized for different forklift models?
Yes, Redway Battery offers OEM/ODM customization, including voltage, capacity, enclosure size, connectors, and communication protocols (RS485, CAN-bus, 4G). This ensures seamless integration with a wide range of forklift brands and models, supporting both standard and specialized equipment.
How does the smart BMS enhance safety and operational efficiency?
The advanced BMS in Redway Battery’s lithium forklift batteries continuously monitors state of charge, voltage, current, and temperature. It provides real-time alerts, automatic shutdown in unsafe conditions, and remote monitoring via 4G communication, maximizing battery lifespan and ensuring safe, efficient operation.
What are the maintenance and charging requirements for 24V 550Ah lithium batteries?
Lithium batteries require virtually no maintenance-no watering, acid checks, or equalizing. Charging is rapid and efficient, with 80% charge achievable in 1–1.5 hours. Use manufacturer-approved chargers and monitor battery health via BMS or remote communication for optimal performance.
What is the total cost of ownership and ROI for lithium forklift batteries?
Although initial costs are higher, lithium batteries deliver ROI within 2–3 years through reduced energy consumption, maintenance savings, and longer lifespan. Redway Battery’s robust warranties, high efficiency, and low downtime further enhance ROI for fleet operators.
Which applications are best suited for a 24V 550Ah (25.6V 560Ah) lithium battery?
This battery is ideal for forklifts, pallet jacks, pallet trucks, and other material handling equipment. Its high energy density, rapid charging, and robust design make it perfect for logistics, warehousing, manufacturing, and automotive industries.
Why choose Redway Battery for your 24V 550Ah (25.6V 560Ah) forklift lithium battery?
Redway Battery is a global leader in lithium battery innovation, offering advanced LiFePO4 forklift batteries with industry-leading safety, efficiency, and customization. Their batteries feature robust BMS, IP-rated enclosures, and remote monitoring, backed by expert support and comprehensive warranties, making them a trusted partner for industrial fleets worldwide.
Redway Battery Expert Views
“Redway Battery’s 24V 550Ah (25.6V 560Ah) lithium forklift battery is engineered for demanding industrial use, combining high energy density, rapid charging, and advanced safety. Our smart BMS and durable construction provide reliable power, long life, and peace of mind for our global customers.”
– Redway Battery Technical Team
Conclusion
The 24V 550Ah (25.6V 560Ah) lithium forklift battery is a transformative solution for modern material handling, offering long runtime, fast charging, and robust safety. With Redway Battery’s technology and customization, fleet operators gain efficiency, lower costs, and sustainable operations for today’s demanding warehouses and logistics centers.
FAQs
How long does a 24V 550Ah lithium forklift battery last?
Typically 4,000+ cycles or 8–10 years under normal industrial use.
Can I retrofit existing forklifts with lithium batteries?
Yes, with proper sizing and connector compatibility, retrofitting is feasible.
What charging time can I expect?
Full charge in 1–2 hours; 80% charge in about 1–1.5 hours with smart chargers.
Are lithium forklift batteries safe?
Yes, with integrated BMS and IP-rated enclosures, they meet stringent safety standards.
What certifications should I look for?
UL 2580, CE, RoHS, UN38.3, and ISO 9001 are essential for forklift battery safety.
