Why Choose the 24V 280Ah (25.6V 280Ah) Lithium Forklift Battery for Modern Material Handling?
The 24V 280Ah (25.6V 280Ah) lithium forklift battery delivers high energy density, rapid charging, and a long cycle life, making it the ideal solution for modern forklifts and pallet trucks. With advanced LiFePO4 chemistry, smart BMS, and robust certifications, it ensures safety, efficiency, and reliability. Redway Battery’s customization and global expertise make it a premier choice for OEMs and industrial fleets.
What are the core specifications of the 24V 280Ah (25.6V 280Ah) lithium forklift battery?
This battery features a nominal voltage of 25.6V, a capacity of 280Ah, and an energy storage of 5.88–7.16kWh, depending on the manufacturer. It supports a maximum continuous discharge current of 160–300A and a peak discharge of 800A for 5 seconds. With dimensions around 630 x 251 x 450 mm and a weight of 60–86 kg, it’s compact and lightweight for easy integration. The battery is protected by a robust metal shell (IP54–IP67) and supports advanced communication protocols like RS485, CAN bus, and 4G.
Chart: Key Specifications of 24V 280Ah Lithium Forklift Battery
| Feature |
Specification |
| Nominal Voltage |
25.6V (24V system) |
| Capacity |
280Ah |
| Energy Storage |
5.88–7.16kWh |
| Max Discharge Current |
160–300A (cont.), 800A (5s) |
| Weight |
60–86 kg |
| Protection |
IP54–IP67, metal shell |
| Cycle Life |
3,500–6,000 cycles |
| Communication |
RS485, CAN, 4G |
| Certifications |
UN38.3, UL1642, IEC62619, CE |
How does LiFePO4 chemistry enhance safety and longevity in forklift batteries?
LiFePO4 chemistry provides superior thermal stability, deep-cycle capability, and non-toxicity compared to lead-acid and other lithium chemistries. It resists overheating, supports over 3,500 cycles at 70–80% DoD, and maintains consistent voltage output, making it ideal for multi-shift, high-demand industrial environments.
What advanced safety and monitoring features are included?
The battery is equipped with a smart BMS that monitors voltage, current, temperature, and state of charge in real time. It offers overcharge, over-discharge, short-circuit, and thermal protections. Communication options like RS485, CAN bus, and 4G allow seamless integration with fleet management and remote monitoring systems for predictive maintenance and operational efficiency.
Which forklift models and industries are best suited for this battery?
This battery is compatible with a wide range of electric forklifts, pallet trucks, and AGVs, from brands like Toyota, Hyster, and CAT. It is ideal for warehouses, logistics, manufacturing, cold storage, and distribution centers where uptime, efficiency, and reliability are critical.
How does the lithium battery compare to lead-acid alternatives?
Lithium batteries last 3–5 times longer, charge 3x faster, and require zero maintenance compared to lead-acid. They provide 100% usable capacity, reduce downtime, and eliminate the need for battery swaps, leading to 30–50% lower total cost of ownership over their lifespan.
Chart: Lithium vs. Lead-Acid Forklift Battery Comparison
| Metric |
Lithium (25.6V 280Ah) |
Lead-Acid (24V 280Ah) |
| Cycle Life |
3,500–6,000 |
1,000–1,500 |
| Charge Time |
1–3 hours |
8–12 hours |
| Maintenance |
None |
Regular (watering) |
| Usable Capacity |
100% |
50–60% |
| Opportunity Charging |
Yes |
No |
What is the expected lifespan and maintenance requirement?
The battery provides up to 3,500–6,000 cycles at 70–80% DoD, translating to 5–10 years of service in demanding environments. With its maintenance-free design, there is no need for watering, equalizing, or terminal cleaning. Periodic checks and firmware updates optimize performance.
How does fast charging and opportunity charging improve productivity?
The battery supports fast charging (1–3 hours) and opportunity charging, allowing partial top-ups during breaks without harming the battery. This reduces downtime, eliminates the need for battery swaps, and maximizes forklift availability for multi-shift operations.
What certifications and compliance standards does this battery meet?
This battery meets UN38.3, UL1642, IEC62619, and CE certifications, ensuring compliance with international safety, transport, and environmental standards. The IP54–IP67-rated metal shell protects against dust and moisture, making it suitable for harsh industrial environments.
What customization and OEM/ODM options does Redway Battery provide?
Redway Battery offers OEM/ODM customization for voltage, capacity, enclosure design, and BMS features. Options include advanced communication protocols, remote monitoring, and branding to fit diverse fleet requirements. Their engineering team supports seamless integration for global clients.
How does Redway Battery distinguish itself in the lithium forklift battery market?
Redway Battery is a global leader in lithium battery innovation, with a decade of experience serving clients across China, Europe, Southeast Asia, and the Americas. Their focus on quality, customization, and responsive support ensures every battery meets the highest standards for safety and performance.
Redway Battery Expert Views
“The 24V 280Ah lithium forklift battery is engineered for reliability, safety, and efficiency. Redway Battery’s commitment to smart BMS, robust certifications, and flexible customization empowers industrial clients to achieve peak productivity and operational excellence.” – Senior Engineer, Redway Battery
Conclusion
The 24V 280Ah (25.6V 280Ah) lithium forklift battery sets a new benchmark for electric forklifts and pallet trucks, combining robust LiFePO4 chemistry, intelligent BMS, and rapid charging. With Redway Battery’s expertise and customization, it is the optimal choice for modern material handling, maximizing uptime and minimizing operational costs.
FAQs
What is the lifespan of the 24V 280Ah lithium forklift battery?
It offers up to 3,500–6,000 cycles (5–10 years) at 70–80% DoD, far exceeding lead-acid alternatives.
Can the battery be customized for specific forklift models?
Yes, Redway Battery provides OEM/ODM customization for voltage, capacity, BMS, and enclosure.
Is this battery suitable for cold storage or outdoor use?
Yes, it operates from -20°C to 60°C and is IP54–IP67-rated for dust and moisture resistance.
How does opportunity charging benefit forklift operations?
It enables partial charging during breaks, reducing downtime and eliminating battery swaps.
What safety certifications does the battery have?
It meets UN38.3, UL1642, IEC62619, and CE standards for global safety and compliance.
