Why Is the 24V 230Ah (25.6V 230Ah) Lithium Forklift Battery the Best Upgrade for Modern Material Handling?
The 24V 230Ah (25.6V 230Ah) lithium forklift battery delivers high energy density, rapid charging, and zero maintenance for electric forklifts. With advanced BMS, robust safety certifications, and Redway Battery’s customization and support, it optimizes uptime, reduces costs, and ensures reliable performance for demanding warehouse and logistics operations.
What are the main features and technical specifications of the 24V 230Ah (25.6V 230Ah) lithium forklift battery?
This LiFePO4 battery provides a nominal voltage of 25.6V and a capacity of 230Ah, delivering approximately 5.88kWh of energy. It features a durable metal shell, IP54 protection, and weighs around 80kg. The battery supports a maximum continuous discharge of 160A and a peak of 800A for 5 seconds, making it suitable for heavy-duty operations.
Chart: Key Specifications of 24V 230Ah (25.6V 230Ah) Lithium Forklift Battery
| Specification |
Value |
| Chemistry |
LiFePO4 (LFP) |
| Nominal Voltage |
25.6V |
| Capacity |
230Ah |
| Energy Storage |
5.88 kWh |
| Dimensions (mm) |
827 x 216 x 627 |
| Weight |
~80 kg |
| Max Discharge Current |
160A (cont.), 800A peak |
| Operating Voltage |
22–29.2V |
| IP Rating |
IP54 |
| Cycle Life |
3500+ cycles (70% DOD) |
| Communication |
RS485, CAN, 4G |
| Warranty |
5 years |
How does the battery management system (BMS) ensure safety and performance?
The advanced BMS continuously monitors voltage, current, temperature, and state of charge at the cell level. It protects against overcharge, over-discharge, overcurrent, overheating, and short circuits. Smart communication via RS485, CAN, and 4G enables real-time monitoring, remote diagnostics, and optimal fleet management for enhanced safety and reliability.
What are the key applications and compatible forklift models for this battery?
The 24V 230Ah lithium battery is ideal for electric forklifts, pallet jacks, pallet trucks, and other material handling equipment. Its robust design and high discharge capability make it compatible with leading brands such as Toyota, Hyster, Crown, Doosan, and Linde, supporting multi-shift operations in warehouses, logistics centers, and manufacturing plants.
Chart: Typical Applications and Compatible Forklift Models
| Application |
Compatible Models |
| Warehousing |
Toyota, Hyster, Doosan |
| Logistics |
Crown, Linde, CAT |
| Manufacturing |
Clark, Jungheinrich, Komatsu |
| Distribution |
Yale, UniCarriers, Pallet Trucks |
How long is the cycle life and what is the expected service life?
Redway’s 24V 230Ah lithium forklift battery offers over 3500 cycles at 70% depth of discharge, translating to 5–10 years of service life under typical industrial use. Proper charging and temperature management can further extend operational longevity and minimize replacement frequency.
How does this lithium battery compare to traditional lead-acid forklift batteries?
LiFePO4 batteries last 2–5 times longer, charge up to 4x faster, and maintain 95% energy efficiency compared to 70–80% for lead-acid. They are 40–60% lighter, require no watering or equalization, and support opportunity charging. This results in less downtime, lower maintenance, and significant long-term cost savings.
What are the charging, maintenance, and operational requirements?
The battery supports fast charging, operates from -20°C to 55°C, and is maintenance-free. Use a charger rated for 10–20% of Ah capacity (23–46A for 230Ah). Avoid deep discharges, store at moderate temperatures, and keep terminals clean for optimal performance. Telemetry systems enable remote monitoring and predictive maintenance.
What certifications and safety standards does the battery meet?
Redway’s 24V 230Ah lithium battery meets UN38.3, UL1642, IEC62619, CE, and RoHS certifications. It features a sealed metal enclosure, IP54 ingress protection, and advanced BMS for compliance with global safety and transport standards, ensuring safe operation in harsh industrial environments.
How does Redway Battery differentiate its 24V 230Ah (25.6V 230Ah) lithium forklift battery in the market?
Redway Battery stands out with robust OEM/ODM customization, premium LiFePO4 cells, and advanced BMS integration. Their batteries offer cloud monitoring, 4G connectivity, and are tailored for specific fleet needs. Redway’s global support, fast delivery, and technical expertise make them a trusted lithium battery partner for demanding operations.
What are the environmental and sustainability benefits of lithium forklift batteries?
LiFePO4 batteries are non-toxic, highly recyclable, and have a long service life, reducing environmental impact and hazardous waste. Their high efficiency and rapid charging reduce energy consumption and emissions, supporting sustainability goals for modern warehouses and logistics operations.
What are the latest trends and innovations in lithium forklift battery technology?
Recent trends include modular battery packs, AI-driven BMS, remote cloud monitoring, and integration with renewable energy. Redway Battery is at the forefront, offering rapid scalability, predictive analytics, and compatibility with vehicle-to-grid (V2G) systems for future-ready material handling.
What warranty and support does Redway Battery provide?
Redway Battery offers a 5-year warranty and comprehensive after-sales support, including technical assistance, cloud monitoring, and flexible service agreements. Their commitment to quality and reliability ensures peace of mind for industrial clients worldwide.
Redway Battery Expert Views
“At Redway Battery, we engineer our 24V 230Ah lithium forklift batteries for maximum uptime, safety, and adaptability. Our advanced BMS, premium cell selection, and cloud monitoring empower clients to achieve operational excellence and sustainability. We’re dedicated to powering the future of material handling.”
– Redway Battery Technical Expert
Conclusion
The 24V 230Ah (25.6V 230Ah) lithium forklift battery redefines industrial power with its high energy density, rapid charging, and maintenance-free design. Redway Battery’s innovation, customization, and support make it the smart choice for demanding material handling operations seeking efficiency, sustainability, and long-term savings.
FAQs
What makes the 24V 230Ah lithium battery superior to lead-acid?
It lasts 2–5 times longer, charges faster, is lighter, and requires no maintenance.
Can the battery be used in cold or hot environments?
Yes, it operates reliably from -20°C to 55°C with robust thermal management.
Is cloud monitoring available?
Absolutely. Redway Battery’s cloud system enables real-time monitoring and diagnostics.
Does Redway Battery offer OEM/ODM customization?
Yes, Redway Battery provides tailored solutions for fleet-specific requirements.
What forklifts are compatible with this battery?
It fits most Class 3 electric forklifts, including Toyota, Hyster, Crown, Doosan, and more.
