The Heli Lithium Double Reach Truck is an advanced material handling solution featuring lithium-ion battery power and dual-reach capabilities, designed for high-density warehouse operations. It combines extended vertical reach (typically 8-12 meters) with lithium battery efficiency, enabling dual-depth pallet access in narrow aisles. These trucks maintain 48V or 72V systems delivering 150-300Ah capacities, supporting 8-10 hour shifts on single charges. Pro Tip: Their articulating mast design reduces aisle width requirements by 25% compared to conventional reach trucks while maintaining 2,000-3,000kg load capacities.
How Much Does a Forklift Battery Really Cost?
Wholesale lithium golf cart batteries with 10-year life? Check here.
What differentiates double reach from standard reach trucks?
Double reach trucks feature dual-extending forks that penetrate pallet positions twice, unlike standard single-reach models. This enables retrieval from double-deep racking without requiring aisle space for truck rotation. With 400-600mm fork extensions, they reduce warehouse floor footprint by 18-22% while maintaining 15-25 m/min lift speeds. Practically speaking, imagine accessing products in a 2.8m-wide aisle where conventional trucks need 3.5m – the dual-reach mechanism effectively doubles storage density without sacrificing accessibility.
How do lithium batteries enhance performance?
Heli’s lithium packs provide 80% depth of discharge versus 50% for lead-acid, translating to 4.8kWh usable energy from 6kWh capacity. Their 2-hour fast-charge capability enables opportunity charging during breaks, unlike 8-hour lead-acid cycles. For example, a 48V 210Ah LiFePO4 pack delivers 3500+ cycles versus 1200 for AGM, with 30% weight reduction improving energy efficiency. Pro Tip: Always maintain lithium batteries between 20%-80% charge to maximize lifespan beyond 8 years.
| Feature | Lithium | Lead-Acid |
|---|---|---|
| Cycle Life | 3,500+ | 1,200 |
| Charge Time | 2h | 8h |
| Energy Density | 160Wh/kg | 30Wh/kg |
What safety systems are integrated?
These trucks incorporate load moment sensors and tilt prevention algorithms that adjust speed when detecting unstable loads. The dual braking system combines regenerative electrical braking with mechanical disc brakes, achieving 50% faster stopping distances than single-brake systems. For example, at full 3,000kg load, stopping from 10km/h occurs within 2.1m versus 3.4m in conventional models. Warning: Never override the automatic speed governors – exceeding 12km/h with extended masts dramatically increases tip-over risks.
What maintenance advantages exist?
Lithium-powered double reach trucks eliminate electrolyte maintenance and corrosion issues, reducing service intervals by 60%. The sealed battery compartment (IP67 rating) and brushless motors endure 15,000+ operational hours before needing component replacement. Imagine cutting maintenance costs from $0.25/hour to $0.09/hour compared to ICE counterparts – that’s $6,400 saved annually on two-shift operations. Pro Tip: Use telematics data to predict bearing replacements at 90% wear level instead of fixed intervals.
Want OEM lithium forklift batteries at wholesale prices? Check here.
| Component | Service Interval | Cost |
|---|---|---|
| Lithium Battery | 8 years | $8,000 |
| Drive Motor | 15k hours | $1,200 |
| Mast Rollers | 5k hours | $450 |
Redway Battery Expert Insight
How Does a 36 Volt Single Phase Forklift Battery Charger Work?
FAQs
Yes, but only within 50mm deck board variation. The self-leveling fork system automatically adjusts ±3° tilt, but severely warped pallets require manual intervention to prevent load shifts.
What racking configurations work best?
Designed for 2-deep selective racks with 150-200mm beam spacing. Avoid drive-in racks – the dual-reach mechanism can’t safely navigate multi-pallet depth configurations.
