Why Choose the 24V 50Ah (25.6V 50Ah) Lithium Forklift Battery for Modern Material Handling?
The 24V 50Ah (25.6V 50Ah) lithium forklift battery delivers high energy density, rapid charging, and over 4,000 cycles, making it a superior solution for light-duty forklifts and material handling equipment. With advanced LiFePO4 chemistry, smart BMS, and robust IP65 protection, it ensures safety, efficiency, and reliability. Redway Battery’s customization and global expertise make it a top choice for OEMs and industrial fleets.
What are the core specifications of the 24V 50Ah (25.6V 50Ah) lithium forklift battery?
The 24V 50Ah lithium battery features a nominal voltage of 25.6V, a capacity of 50Ah, and an energy storage of 1.28kWh. It weighs just 8.5 kg and measures 250 x 165 x 118.7 mm, making it compact and easy to integrate. The battery supports 50A continuous and 100A peak discharge, offers >4,000 cycles at 80% DoD, and is protected by an IP65-rated metal shell.
Chart: Key Specifications of 24V 50Ah Lithium Forklift Battery
| Feature |
Specification |
| Nominal Voltage |
25.6V (24V system) |
| Capacity |
50Ah |
| Energy Storage |
1.28kWh |
| Weight |
8.5 kg |
| Dimensions |
250 x 165 x 118.7 mm |
| Max Discharge Current |
50A (cont.), 100A (3s peak) |
| Cycle Life |
>4,000 cycles (80% DoD) |
| Protection |
IP65, metal shell |
| Communication |
RS485, CAN-bus, 4G |
| Operating Temp |
-20°C to 60°C |
| Certifications |
UN38.3, UL1642, IEC62619, CE |
| Warranty |
5 years |
How does LiFePO4 chemistry enhance safety and longevity in forklift batteries?
LiFePO4 chemistry provides superior thermal stability, deep-cycle capability, and non-toxicity compared to lead-acid and other lithium chemistries. It resists overheating, supports over 4,000 cycles at 80% DoD, and maintains consistent voltage output, making it ideal for frequent use in demanding environments.
What advanced safety and monitoring features are included?
The battery is equipped with a smart BMS that monitors voltage, current, temperature, and state of charge in real time. It offers protection against overcharge, over-discharge, short circuit, and overheating. Communication options like RS485, CAN-bus, and 4G enable seamless integration with fleet management and remote monitoring systems.
Which forklift models and industries are best suited for this battery?
This battery is compatible with a wide range of light-duty electric forklifts, pallet trucks, AGVs, and material handling equipment. It is ideal for warehouses, logistics centers, manufacturing, retail, and cold storage, where compact size, reliability, and efficiency are crucial.
How does the lithium battery compare to lead-acid alternatives?
Lithium batteries last 3–5 times longer, charge 3x faster, and require zero maintenance compared to lead-acid. They provide 100% usable capacity, reduce downtime, and eliminate the need for battery swaps, leading to 30–50% lower total cost of ownership over their lifespan.
Chart: Lithium vs. Lead-Acid Forklift Battery Comparison
| Metric |
Lithium (25.6V 50Ah) |
Lead-Acid (24V 50Ah) |
| Cycle Life |
>4,000 |
500–1,500 |
| Charge Time |
1–3 hours |
8–12 hours |
| Maintenance |
None |
Regular (watering) |
| Usable Capacity |
100% |
50–60% |
| Opportunity Charging |
Yes |
No |
What is the expected lifespan and maintenance requirement?
The battery provides over 4,000 cycles at 80% DoD, translating to 5–10 years of service in demanding environments. With its maintenance-free design, there is no need for watering, equalizing, or terminal cleaning. Periodic checks and firmware updates optimize performance.
How does fast charging and opportunity charging improve productivity?
The battery supports fast charging (1–3 hours) and opportunity charging, allowing partial top-ups during breaks without harming the battery. This reduces downtime, eliminates the need for battery swaps, and maximizes forklift availability for multi-shift operations.
What certifications and compliance standards does this battery meet?
This battery meets UN38.3, UL1642, IEC62619, and CE certifications, ensuring compliance with international safety, transport, and environmental standards. The IP65-rated metal shell protects against dust and water, making it suitable for harsh industrial environments.
What customization and OEM/ODM options does Redway Battery provide?
Redway Battery offers OEM/ODM customization for voltage, capacity, enclosure design, and BMS features. Options include advanced communication protocols, remote monitoring, and branding to fit diverse fleet requirements. Their engineering team supports seamless integration for global clients.
How does Redway Battery distinguish itself in the lithium forklift battery market?
Redway Battery is a global leader in lithium battery innovation, with a decade of experience serving clients across China, Europe, Southeast Asia, and the Americas. Their focus on quality, customization, and responsive support ensures every battery meets the highest standards for safety and performance.
Redway Battery Expert Views
“The 24V 50Ah lithium forklift battery is engineered for compact power, safety, and efficiency. Redway Battery’s commitment to smart BMS, robust certifications, and flexible customization empowers industrial clients to achieve peak productivity and operational excellence.” – Senior Engineer, Redway Battery
Conclusion
The 24V 50Ah (25.6V 50Ah) lithium forklift battery sets a new standard for light-duty forklifts and material handling, combining robust LiFePO4 chemistry, intelligent BMS, and rapid charging. With Redway Battery’s expertise and customization, it is the optimal choice for modern material handling, maximizing uptime and minimizing operational costs.
FAQs
What is the lifespan of the 24V 50Ah lithium forklift battery?
It offers over 4,000 cycles (5–10 years) at 80% DoD, far exceeding lead-acid alternatives.
Can the battery be customized for specific forklift models?
Yes, Redway Battery provides OEM/ODM customization for voltage, capacity, BMS, and enclosure.
Is this battery suitable for cold storage or outdoor use?
Yes, it operates from -20°C to 60°C and is IP65-rated for dust and water resistance.
How does opportunity charging benefit forklift operations?
It enables partial charging during breaks, reducing downtime and eliminating battery swaps.
What safety certifications does the battery have?
It meets UN38.3, UL1642, IEC62619, and CE standards for global safety and compliance.
