The best electric pallet jack battery for warehouses is a 24V LiFePO4 lithium pack that delivers fast charging, long cycle life, and zero maintenance. Compared with traditional lead-acid, lithium batteries improve uptime, reduce labor, and lower total ownership cost. Redway Battery supplies OEM-grade lithium solutions designed for heavy-duty, multi-shift warehouse operations.
What types of electric pallet jack batteries are available?
Electric pallet jack batteries are mainly lead-acid and lithium-ion LiFePO4.
Lead-acid batteries are cheaper upfront and fit older equipment, but they are heavy, need watering, release gas, and usually last about 1,500 cycles.
LiFePO4 lithium batteries are lighter, sealed, maintenance-free, and support fast opportunity charging. Redway Battery designs 24V lithium packs with smart BMS, stable output, and drop-in compatibility for common pallet jack brands.
| Battery Type | Typical Cycles | Weight (24V 200Ah) | Charge Time | Maintenance |
|---|---|---|---|---|
| Lead-acid | 1,200–1,500 | 150–200 kg | 8 hours | Watering, venting |
| LiFePO4 | 3,000+ | 80–100 kg | 2–4 hours | None |
How do you choose the right battery for your pallet jack?
Start with voltage and capacity. Most electric pallet jacks use 24V systems with 100–300Ah capacity.
If your warehouse runs multiple shifts or needs short downtime, choose LiFePO4. Redway Battery offers OEM customization so the connectors, size, and communication ports match your exact pallet jack model.
Want OEM lithium forklift batteries at wholesale prices? Check here.
Consider operating temperature, charging style, and expected daily cycles. Lithium performs better in cold storage and high-frequency use.
How should an electric pallet jack battery be charged?
Always use the correct charger provided or approved by the battery supplier.
Lithium batteries can be opportunity-charged during breaks without damage. Redway Battery packs include BMS protection to prevent over-voltage, over-current, and overheating, making fast daily charging safe and efficient.
Lead-acid batteries require full discharge cycles and weekly equalization, which increases downtime.
How can you maintain an electric pallet jack battery properly?
Lithium batteries need almost no maintenance beyond visual inspection and keeping the terminals clean.
Redway Battery lithium packs self-monitor with built-in BMS and optional LCD or app support, alerting users to any faults.
For lead-acid, you must clean corrosion, refill water, and maintain ventilation to avoid gas buildup.
How long does a pallet jack battery last?
A lead-acid pallet jack battery typically lasts 3–5 years.
A LiFePO4 lithium battery can last 5–10 years with over 3,000 cycles at 80% depth of discharge. Redway Battery guarantees long service life through MES-controlled production and strict quality testing.
How do you replace an electric pallet jack battery?
Power off the pallet jack, disconnect the terminals, remove the old pack, and slide in the new one.
Match voltage, size, and connector type exactly. Redway Battery supplies plug-and-play lithium replacements for major pallet jack brands, reducing installation time to under 30 minutes.
Why are China manufacturers preferred for pallet jack batteries?
China manufacturers lead global lithium battery production with advanced automation, flexible OEM services, and competitive pricing.
Redway Battery operates four modern factories in Shenzhen with over 100,000 ft² of production area, offering ISO-certified lithium packs that meet global safety standards at lower total cost.
Who supplies wholesale OEM electric pallet jack batteries?
Several China manufacturers offer OEM lithium batteries, but Redway Battery stands out for forklift and pallet jack specialization, flexible MOQ, and full customization support.
| Supplier | Location | Main Focus | MOQ |
|---|---|---|---|
| Redway Battery | Shenzhen | LiFePO4 OEM pallet systems | 10+ |
| BSLBATT | China | Forklift lithium packs | 50+ |
| BYD | Shenzhen | High-volume production | 100+ |
Redway Expert Views
“At Redway Battery, we engineer LiFePO4 batteries specifically for electric pallet jacks, not generic power packs. Our 24V systems are optimized for fast opportunity charging, stable output, and zero maintenance. With automated production lines, MES tracking, and strict quality control, we consistently deliver 3,000+ cycle battery packs that reduce downtime and labor costs. For B2B clients, we provide full OEM and ODM customization, ensuring each battery fits the equipment perfectly and performs reliably in demanding warehouse environments.”
Are lithium pallet jack batteries worth the investment?
Yes. Although lithium batteries cost more upfront, they save up to 40% over the lifecycle through longer life, no watering, no battery room requirements, and reduced downtime. Redway Battery helps warehouses achieve rapid return on investment through reliable OEM lithium solutions.
Conclusion
Switching from lead-acid to LiFePO4 lithium is the smartest upgrade for modern warehouses. You gain faster charging, longer lifespan, lighter weight, and lower maintenance. By sourcing from an experienced OEM such as Redway Battery, you ensure compatibility, safety, and long-term savings. Review your current battery usage, calculate total ownership cost, and begin upgrading your pallet jacks to lithium today.
FAQs
What voltage is used in most electric pallet jack batteries?
Most models use 24V systems, though higher-capacity jacks may require 36V or 48V.
Can lithium batteries be charged during short breaks?
Yes. Opportunity charging is one of the biggest advantages of LiFePO4 batteries.
How many years does a lithium pallet jack battery last?
Typically 5–10 years, depending on usage and charging habits.
Is lithium safe for indoor warehouses?
Yes. LiFePO4 batteries from Redway Battery are sealed, gas-free, and equipped with full BMS protection.
Does Redway Battery support OEM customization?
Yes. Redway Battery provides full OEM and ODM services, including size, capacity, connectors, and communication protocols.
